Forklift practice test 2

1. When a powered industrial truck is left unattended, what specific actions must the operator take regarding the load engaging means and controls?

1. Raise the load engaging means slightly and leave the controls in neutral.
2. Fully lower the load engaging means, neutralize the controls, shut off the power, and set the brakes.
3. Leave the load engaging means in its current position and turn off the engine.
4. Neutralize the controls only, leaving the power on for quick restart.

2. What is the primary purpose of the overhead guard on a powered industrial truck?

1. To protect against the impact of a falling capacity load.
2. To offer protection from the impact of small packages, boxes, bagged material, etc.
3. To serve as a seatbelt anchor point for the operator.
4. To increase the overall stability triangle of the truck.

3. What is the definition of 'load center' in the context of forklift stability?

1. The point on the truck where the counterweight is located.
2. The horizontal distance from the load's edge to the line of action through the load's center of gravity.
3. The vertical height of the load above the forks.
4. The distance between the wheels on the same axle.

4. In a location where combustible dust is suspended in the air in quantities sufficient to produce explosive mixtures, which type of approved power-operated industrial truck must be used?

1. Any standard Type D truck
2. Only a truck designated as EX
3. Any truck designated as GS
4. Only a truck designated as LPS

5. Where should an operator look to determine the maximum allowable weight for a specific load center?

1. On the side of the load being lifted.
2. On the data plate of the vehicle.
3. On the manufacturer's website using the serial number.
4. In the operator's manual under the 'Maintenance' section.

6. If a forklift operator notices that the water level in a water muffler has dropped below 75 percent of its filled capacity, what action is required?

1. Continue operating the truck until the next scheduled maintenance.
2. Fill the muffler daily or as frequently as necessary to maintain the level.
3. Replace the muffler immediately with a new unit.
4. Add oil to the muffler to compensate for the water loss.

7. You are operating a forklift in an area classified as having hazardous concentrations of metal dust, such as aluminum or magnesium. Which type of truck is permitted for use in this specific atmosphere?

1. Any standard gasoline-powered unit
2. An approved power-operated industrial truck designated as EX
3. Any electric unit with enclosed motors
4. A standard liquefied petroleum gas (LP) unit

8. In a location used for the storage of hazardous liquids in sealed containers, which specific truck designations are permitted for use?

1. DS, ES, GS, or LPS
2. D, E, G, or LP
3. DY, EE, or EX
4. Any approved power-operated industrial truck

9. According to the standard, under which specific condition is a powered industrial truck considered 'unattended'?

1. When the operator is within 25 feet of the vehicle and it remains in their view.
2. When the operator is 25 feet or more away from the vehicle which remains in their view, or whenever the operator leaves the vehicle and it is not in their view.
3. When the operator has lowered the load engaging means and neutralized the controls.
4. When the brakes are set and the power is shut off.

10. When charging a battery, what is the correct procedure for mixing electrolyte?

1. Pour water into acid.
2. Pour acid into water.
3. Mix equal parts simultaneously.
4. Use distilled water only without acid.

11. What is a required component of the initial training regarding the vehicle itself?

1. Differences between the truck and the automobile.
2. The best time to buy a new truck.
3. How to wash the exterior of the truck.
4. The warranty details from the manufacturer.

12. Around which axis does a powered industrial truck rotate when it tips forward?

1. The front wheels' points of contact with the pavement
2. The rear axle's center pivot pin
3. The center of the vehicle's counterweight
4. The midpoint of the fork carriage

13. Under what condition is additional training in a specific topic not required for an operator who has previously received training?

1. If the previous training is appropriate to the truck and working conditions, and the operator has been evaluated and found competent.
2. If the operator has held a valid license for more than three years without any accidents.
3. If the operator completes a written test without needing a practical driving evaluation.
4. If the employer decides that the previous training was sufficient based on the operator's tenure.

14. When an operator dismounts a powered industrial truck and remains within 25 feet of the vehicle while keeping it in their view, what specific actions must be taken before leaving the immediate vicinity?

1. The load engaging means shall be fully lowered, controls neutralized, and the brakes set to prevent movement.
2. The power shall be shut off and wheels blocked, regardless of whether the truck is on an incline.
3. The operator must remain seated in the cab to maintain visual contact with the truck.
4. The truck must be moved to a designated parking area before the operator walks away.

15. An operator notices that the capacity plate on their forklift is faded and difficult to read during a shift. What is the operator's responsibility regarding this marking?

1. Replace the plate with a handwritten note indicating the weight.
2. Ensure the nameplates and markings are maintained in a legible condition.
3. Ignore the faded plate if the operator knows the truck's capacity from memory.
4. Remove the plate to prevent confusion with new stickers.

16. In locations where easily ignitable fibers are stored or handled but are not likely to be in suspension in the air, which truck designations are permitted?

1. Only DS, DY, ES, EE, EX, GS, or LPS
2. Only EX designated trucks
3. Any standard industrial truck regardless of designation
4. Only GS designated trucks

17. When checking the electrolyte level in a storage battery or the gasoline level in a fuel tank, what lighting source should an operator use?

1. Use a flashlight or other non-combustible light source.
2. Use an open flame to ensure the liquid level is clearly visible.
3. Use a candle placed near the tank opening.
4. Use a match to illuminate the gauge markings.

18. How frequently must an industrial truck be examined before being placed in service?

1. Weekly.
2. Monthly.
3. At least daily.
4. Only when a malfunction is observed.

19. How many points of support form the stability triangle for almost all counterbalanced powered industrial trucks?

1. Three points
2. Four points
3. Two points
4. Five points

20. What is the required action when approaching and entering an elevator with a powered industrial truck?

1. Approach slowly, enter squarely after leveling, neutralize controls, shut off power, and set brakes.
2. Approach at normal speed, enter quickly, and keep the engine running.
3. Approach slowly, enter diagonally to save space, and leave controls active.
4. Stop completely before the elevator, wait for a spotter, then enter.

21. Before attempting to change or charge batteries, what must be done with the truck?

1. The truck must be positioned and the brake applied.
2. The truck must be moved to a designated parking spot only.
3. The truck engine must be running to maintain battery charge.
4. The truck must be lifted slightly to relieve tire pressure.

22. An operator is modifying a forklift by adding a non-standard attachment that changes the machine's capacity and safe operation. According to the standard, who must provide prior written approval for this modification?

1. The operator themselves, provided they document the change.
2. The manufacturer of the truck.
3. The nationally recognized testing laboratory.
4. The employer's safety manager.

23. If a storage warehouse is not classified as hazardous, what type of approved power-operated industrial truck may be used?

1. Only trucks designated as EX
2. Only trucks designated as DY
3. Any approved truck designated as Type D, E, G, or LP
4. Only trucks designated as GS

24. When operating a forklift in an area where general lighting is less than 2 lumens per square foot, what action must the operator take?

1. Turn off the truck's headlights to save battery power.
2. Provide auxiliary directional lighting on the truck.
3. Rely solely on the overhead guard to reflect ambient light.
4. Increase the speed of the truck to compensate for poor visibility.

25. When cleaning a powered industrial truck, which type of solvent is permitted for use?

1. Solvents with a flash point below 100 °F.
2. Solvents with a flash point at or above 100 °F.
3. Any solvent that evaporates quickly to reduce drying time.
4. Solvents specifically designed for high-heat engine components.

26. Which combination of components is required for a complete powered industrial truck operator training program?

1. Formal instruction, practical training, and evaluation of the operator's performance in the workplace.
2. Written tests only, followed by a brief demonstration by the trainer.
3. Practical exercises performed by the trainee without any formal instruction or evaluation.
4. Interactive computer learning followed immediately by independent operation without supervision.

27. How should a forklift operator cross railroad tracks whenever possible?

1. Cross the tracks diagonally.
2. Cross the tracks perpendicular to the rails.
3. Stop completely before crossing the tracks.
4. Reverse across the tracks to maintain visibility.

28. What action is required regarding smoking in a battery charging area?

1. Smoking is permitted if the area is well-ventilated.
2. Smoking is prohibited in the charging area.
3. Smoking is allowed only when the battery is covered.
4. Smoking is allowed if the truck is turned off.

29. What happens to the truck's steering control if the load moment slightly exceeds the vehicle moment?

1. The truck remains perfectly balanced and stable.
2. The truck begins to tip forward, causing the rear to lose contact with the ground and resulting in loss of steering control.
3. The truck rotates backward around the rear axle pivot point.
4. The load center automatically shifts to compensate for the excess weight.

30. When ascending or descending a grade in excess of 10 percent with a loaded truck, how should the truck be positioned?

1. Drive with the load upgrade.
2. Drive with the load downgrade.
3. Drive sideways across the grade.
4. Drive forward regardless of load position.