25 multiple-choice questions for the OSHA Electrical Safety (Subpart S) Practice Test. Pick an answer to see the rule behind it, quoted from the official source.
1. A worker is determining if a specific tank used for refining materials falls under the definition of 'Electrolytic cells.' What is the defining characteristic of this equipment?
Answer: A tank or vat in which electrochemical reactions are caused by applying energy for the purpose of refining or producing usable materials. The definition specifies that electrolytic cells are tanks or vats where energy is applied to cause electrochemical reactions for refining or production.
29 CFR § 1910.399: “Electrolytic cells. A tank or vat in which electrochemical reactions are caused by applying energy for the purpose of refining or producing usable materials.”
2. An electrician is installing a new disconnecting switch for a specific motor in a factory. The switch is located in a panel room where multiple switches are arranged in a row, and the purpose of each switch is not immediately evident from its location or arrangement. What must the electrician ensure regarding the marking of this disconnecting means?
Answer: It must be legibly marked to indicate its purpose. Since the purpose is not evident from the location or arrangement, the regulation requires legible marking to indicate the purpose.
29 CFR § 1910.303(f): “Each disconnecting means required by this subpart for motors and appliances shall be legibly marked to indicate its purpose, unless located and arranged so the purpose is evident.”
3. An electrician is connecting a power cable to a mobile machine. How must the terminals of the power cable be enclosed?
Answer: In a metallic enclosure on the mobile machine. The rule requires a metallic enclosure specifically on the mobile machine to house the cable terminals.
29 CFR § 1926.408(a): “A metallic enclosure shall be provided on the mobile machine for enclosing the terminals of the power cable.”
4. An industrial worker is servicing a center pivot irrigation machine. Regarding the disconnecting means for each motor and controller, what is the required feature for safety during maintenance?
Answer: It must be capable of being locked in the open position. To ensure safe lockout/tagout procedures, the disconnecting means for motors and controllers must be lockable in the open (off) position.
29 CFR § 1910.306(i): “The disconnecting means shall be readily accessible and capable of being locked in the open position.”
5. A worker is using a flexible electric cord to connect portable equipment. How must the worker handle the cord when raising or lowering the equipment?
Answer: The cord may not be used for raising or lowering the equipment. The regulation forbids using the flexible cord itself to lift or lower the connected equipment to prevent damage to the cord.
29 CFR § 1910.334(a): “Flexible electric cords connected to equipment may not be used for raising or lowering the equipment.”
6. When using single-pole portable cable connectors for AC applications, what type of connector is required and what labeling is needed if paralleled sets are used as input devices?
Answer: They must be listed and of the locking type; paralleled sets must be prominently labeled with a warning indicating the presence of internal parallel connections. AC single-pole connectors must be locking type, and any paralleled input sets require a specific warning label about internal parallel connections to ensure worker safety.
29 CFR § 1910.306(k): “Where ac single-pole portable cable connectors are used, they shall be listed and of the locking type. Where paralleled sets of current-carrying single-pole separable connectors are provided as input devices, they shall be prominently labeled with a warning indicating the presence of internal parallel connections.”
7. An electrician is installing a physical obstruction to prevent workers from contacting live parts in a substation. According to OSHA definitions, what is this obstruction called?
Answer: A barrier. A barrier is defined specifically as a physical obstruction intended to prevent contact with live parts or unauthorized access, distinct from cables or plugs.
29 CFR § 1910.399: “Barrier. A physical obstruction that is intended to prevent contact with equipment or live parts or to prevent unauthorized access to a work area.”
8. An electrician is working on the back of an enclosed control assembly where rear access is required to work on de-energized parts. What is the minimum horizontal working space that must be provided?
Answer: 30 inches (762 mm). The regulation mandates a 30-inch horizontal clearance for rear access to de-energized parts on enclosed equipment.
29 CFR § 1926.403(j): “Where rear access is required to work on de-energized parts on the back of enclosed equipment, a minimum working space of 30 inches (762 mm) horizontally shall be provided.”
9. A facility manager is reviewing electrical installations to determine which ones must comply with the design safety standards in §§ 1910.302 through 1910.308. Which installation date threshold triggers the requirement for every electrical installation and all utilization equipment to comply with these provisions?
Answer: Installed or overhauled after March 15, 1972. The rule states that installations made after March 15, 1972, must comply with the design safety standards, whereas the other dates apply to specific subsets of requirements or different regulations.
29 CFR § 1910.302(b): “(2) Requirements applicable to installations made after March 15, 1972. Every electrical installation and all utilization equipment installed or overhauled after March 15, 1972, shall comply with the provisions of §§ 1910.302 through 1910.308, except as noted in paragraphs (b)(3) and (b)(4) of this section.”
10. A qualified electrician is working directly on an installation listed in the scope of §§ 1910.331 through 1910.335. Under which condition do these specific work practice provisions NOT apply to this qualified person?
Answer: When the electrician is working on or directly associated with the installations listed in paragraph (c). The rule lists an exclusion for qualified persons working on or directly associated with specific installations, distinguishing them from unqualified persons or qualified persons working merely 'near' the installations.
29 CFR § 1910.331(c): “The provisions of §§ 1910.331 through 1910.335 do not apply to work performed by qualified persons on or directly associated with the following installations:”
11. An electrician is installing temporary wiring for a construction site. Which of the following is a required practice for branch circuits supplying receptacles or fixed equipment when run as open conductors?
Answer: Each branch circuit shall contain a separate equipment grounding conductor. The regulation requires a separate equipment grounding conductor for branch circuits supplying receptacles or fixed equipment when open conductors are used.
29 CFR § 1926.405(a): “Each branch circuit that supplies receptacles or fixed equipment shall contain a separate equipment grounding conductor if the branch circuit is run as open conductors.”
12. A ground worker needs to contact a vehicle or mechanical equipment that is operating near energized overhead lines. Which condition allows the ground worker to contact the equipment?
Answer: The employee is using protective equipment rated for the voltage. Ground employees are permitted to contact the equipment only if they are using protective equipment rated for the voltage involved.
29 CFR § 1910.333(c): “Employees standing on the ground may not contact the vehicle or mechanical equipment or any of its attachments, unless: (1) The employee is using protective equipment rated for the voltage;”
13. An electrician connects a motor to a branch circuit using a cord and plug. If individual overload protection is omitted, what is the maximum rating allowed for the attachment plug or receptacle at 125 volts?
Answer: 15 amperes. For motors connected via cord and plug without individual overload protection, the plug or receptacle rating at 125 volts is capped at 15 amperes.
29 CFR § 1926.404(b): “The rating of an attachment plug or receptacle used for cord- and plug-connection of a motor to a branch circuit shall not exceed 15 amperes at 125 volts or 10 amperes at 250 volts if individual overload protection is omitted.”
14. An electrician is routing a flexible extension cord across a construction floor where it must pass through a doorway. What is required to comply with safety standards for this pinch point?
Answer: Protection must be provided to avoid damage to the cord. The rule allows flexible cords to pass through doorways or pinch points only if specific protection is provided to prevent damage.
29 CFR § 1926.405(a): “Flexible cords and cables may pass through doorways or other pinch points, if protection is provided to avoid damage.”
15. A worker is preparing to terminate a shielded cable in a system over 600 volts. What must be done with the metallic shielding components at the termination point?
Answer: They shall be grounded. OSHA requires that metallic shielding components on shielded cables be grounded to ensure safety and proper operation.
29 CFR § 1910.308(a): “Metallic shielding components such as tapes, wires, or braids, or combinations thereof, and their associated conducting and semiconducting components shall be grounded.”
16. An electrician is routing open conductors through a wall partition. To prevent contact with the wall material, what type of material must the tubes or bushings be made of?
Answer: Noncombustible, nonabsorbent insulating material. The rule requires that tubes or bushings separating conductors from structural elements be noncombustible and nonabsorbent.
29 CFR § 1910.305(a): “Open conductors shall be separated from contact with walls, floors, wood cross members, or partitions through which they pass by tubes or bushings of noncombustible, nonabsorbent insulating material.”
17. An electrician is designing an indoor electrical installation that is accessible to unqualified persons. The installation includes a ventilated dry-type transformer. What design feature is required for the openings in this transformer?
Answer: The openings shall be designed so that foreign objects inserted through them will be deflected from energized parts. For indoor installations accessible to unqualified persons, openings in ventilated dry-type transformers must be designed to deflect foreign objects away from energized parts.
29 CFR § 1910.303(h): “Openings in ventilated dry-type transformers and similar openings in other equipment shall be designed so that foreign objects inserted through these openings will be deflected from energized parts.”
18. An electrician is installing cartridge fuses on a circuit over 150 volts to ground that are accessible to unqualified persons. What additional component is required to allow safe disconnection?
Answer: A disconnecting means installed so the fuse can be disconnected without disrupting unrelated circuits. A dedicated disconnecting means is required for these fuses to allow isolation without affecting unrelated circuits.
29 CFR § 1926.404(e): “all cartridge fuses which are accessible to other than qualified persons and all fuses and thermal cutouts on circuits over 150 volts to ground shall be provided with disconnecting means. This disconnecting means shall be installed so that the fuse or thermal cutout can be disconnected from its supply without disrupting service to equipment and circuits unrelated to those protected by the overcurrent device.”
19. A qualified electrician is installing circuit breakers in an area accessible only to qualified employees. Which mounting method is permitted in this specific location?
Answer: Open mounting. While metal-enclosed or fire-resistant cell-mounted units are standard for indoor installations, open mounting is specifically allowed in areas restricted to qualified personnel.
29 CFR § 1910.308(a): “In locations accessible only to qualified employees, open mounting of circuit breakers is permitted.”
20. An electrician is installing an aerial cable with a metal sheath entering a building where it is exposed to contact with electric light or power conductors. What must be done to the metal sheath?
Answer: It shall be grounded or interrupted close to the entrance by an insulating joint or equivalent device. The rule specifies that the metal sheath must either be grounded or interrupted by an insulating joint near the building entrance.
29 CFR § 1926.408(c): “If exposed to contact with electric light or power conductors, the metal sheath of aerial cables entering buildings shall be grounded or shall be interrupted close to the entrance to the building by an insulating joint or equivalent device.”
21. An electrician is setting up temporary lighting on a construction site. Under which condition is it permissible to suspend the lights by their electric cords?
Answer: If the cords and lights are specifically designed for this means of suspension. The regulation prohibits suspending temporary lights by their cords unless the specific cord and light assembly is designed for that purpose.
29 CFR § 1926.405(a): “Temporary lights shall not be suspended by their electric cords unless cords and lights are designed for this means of suspension.”
22. In a multiphase system where one phase is used as a neutral conductor, what is the required grounding action for that neutral conductor?
Answer: The neutral conductor shall be grounded. The rule states directly that the neutral conductor in this specific multiphase configuration must be grounded.
29 CFR § 1910.304(g): “The neutral conductor of a multiphase system in which one phase is used as a neutral conductor shall be grounded.”
23. An industrial worker is installing a conduit run in a hazardous (classified) location. What is the required method for making the conduit joints?
Answer: All conduits shall be threaded and made wrench-tight. The rule mandates that all conduits in these locations must be threaded and tightened with a wrench to ensure proper bonding and sealing.
29 CFR § 1910.307(d): “All conduits shall be threaded and shall be made wrench-tight.”
24. An industrial worker is preparing to inspect and repair equipment that requires complete isolation. If the isolating means are not designed to interrupt the load current, what must be provided?
Answer: Either an interlock with an approved circuit interrupter or a sign warning against opening them under load. For isolators not rated for load interruption, the code requires an interlock with a circuit interrupter or a specific warning sign to prevent operation under load.
29 CFR § 1910.308(a): “Isolating means that are not designed to interrupt the load current of the circuit shall be either interlocked with an approved circuit interrupter or provided with a sign warning against opening them under load.”
25. When barricades are used to limit employee access to work areas with uninsulated energized conductors, what restriction applies to the material of the barricades?
Answer: Conductive barricades may not be used where they might cause an electrical contact hazard. OSHA prohibits the use of conductive barricades in situations where they could create an additional electrical contact hazard.
29 CFR § 1910.335(b): “Conductive barricades may not be used where they might cause an electrical contact hazard.”